More efficiency by rational processes

The markets of the future demand further optimisation of installation times. To rationalise the crimping processes, increasing automation of the individual steps is required. With the intelligent combination of versatility and functionality, our machines enable efficient processing of conductor materials. Get to know our automatic machines for professional and efficient cable preparation and processing.

The benefits at a glance

Increased efficiency due to automation

Increased efficiency due to automation

The use of automatic machines for cable assembly shortens processing times and thus contributes to a general increase in panel construction efficiency.

Robustness and superior longevity

Robustness and superior longevity

High-quality metal components make our automatic machines more robust. This extends the maintenance intervals and the entire service life.

Precision and repeatability

Precision and repeatability

Our stripping machines achieve a constant performance, even with different insulation materials. Our cutting machines ensure consistent cutting quality and dimensional accuracy of all processed conductors.

Product news

POWERCRIMPER VARIO – Automatic crimper for high process safety


Easy crimping for connectors and ferrules – safe, flexible, electrical


The POWERCRIMPER VARIO is offering flexible options of usage thanks to its purely electrical drive. Different inserts e.g. for insulated connectors up to 6 mm² (AWG 10) or wire end ferrules 6 to 16 mm² (AWG 10-6) are enabling force-gentle crimping operations. With the use of hand tools and an increasing number of crimps, these connections are among the more demanding applications.

  • Purely electrical operation with high flexibility
  • High process-safety thanks to suitable inserts for various wire end treatments
  • ntuitive handling and finger safety due to protective shield
  • High serviceability with LED display
  • Compact dimensions and robust design

Purely electric operation

The POWERCRIMPER VARIO is purely electrical and therefore offers multiple usage options inside or outside the production area.

High process reliability

The crimper can be equipped with different inserts e.g. for insulated connectors or wire end ferrules. Out of this, a perfect positioning is achieved leading to best crimped connections with high pullout forces.

Finger safety

Looking at safety aspects and in compliance with the DIN EN ISO 13854 the machine is coming with a protective shield. Only by closing the shield the crimping operation is getting started.

Highlights automatic machines

Our automatic machines product range

Product group overview

Cutting machines

Depending on the model, our automatic cut-to-length machines cut single and fine stranded conductors, flat cables, round cables as well as insulating tubes and tubes to length under microprocessor control. At the same time, they impress with their precise operation and ease of use.

  • Excellent repeat accuracy
  • Controllable contact pressure on the drive rollers
  • Electric drive
  • Cutting orders can be managed by PC
  • Removable hand-held operator device for entering the individual cutting orders

Stripping machines

Our electrically-operated automatic strippers enable precision stripping of conductors with different types of insulation. The automatic adjustment to the respective wire cross-section and simple operation offer a high degree of user-friendliness.

  • Fast and efficient automatic stripping of individual wires
  • Designed for various wire cross-sections (PS 6.0: 0.5 to 6 mm²; PS 16.0: 2.5 to 16 mm²)
  • Infinitely variable adjustment of the wire cross-sections - no requirement to change tools
  • Continuous adjustment of the stripping and insulation pull-off length of between 3 and 20 mm
  • Partial stripping function

Stripping and crimping machines

Our new generation of stripping and crimping machines is equipped with an all-purpose adjustable stripping unit and a user-friendly touchscreen display. They succeed with fast operation, extended maintenance intervals, and long service life.

  • More efficient due to fewer work steps
  • Stripping and crimping of conductors in a single step
  • Quick adjustment to the required cross-section range
  • Electric / pneumatic drive and full electronic control
  • Change of tools not necessary, hence time-saving and efficient processing

Wire Processing Center

The Weidmüller Wire Processing Center (WPC) addresses exactly these issues. The software-controlled, semi-automated cable assembly accelerates the production process considerably and at the same time ensures the highest quality standards.

  • Multiple input options for CAE data
  • Optimal processing of a wide variety of finishing tasks
  • Optimal integration into manufacturing processes
  • Reliable replenishment with wire end ferrules and markers
  • Optimal process reliability

Klippon® Automated RailAssembler

The Klippon® Automated RailAssembler enables fully automated assembly of terminal strips. In combination with the Weidmüller Configurator (WMC), the use of the automated system eliminates the need for picking, assigning, and positioning individual terminal blocks in the production process. In this way, time savings of up to 60 % can be achieved during regular assembly. In unmanned operation, the value can be even more significant.

  • Up to 60 % time savings in the assembly of terminal strips in regular production
  • Additional time savings of up to 7 hours due to unmanned operation
  • Avoidance of incorrect assembly by using eCAD data from the Weidmüller Configurator
  • Easy handling due to universal magazines

Handling videos machines

Handling videos machines

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Via this YouTube Playlist you can find many handling videos to learn more about the function of our high-quality machines.


Perfect complementation

Consulting & Support

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